Staying on top of silo maintenance is one of the best ways to avoid unexpected downtime and expensive repairs. Silos play a critical role in storage and material flow at asphalt plants, and when they’re not properly maintained, even small issues can quickly turn into major problems. The good news is that most of the damage we see in the field comes from avoidable maintenance mistakes.

Whether it’s a worn-out component or neglected buildup, these common issues can shorten equipment life, lower efficiency, and impact plant safety.

Overlooking Material Buildup

One of the most common problems is ignoring the gradual buildup of materials inside the silo. Residue can harden over time, narrowing the interior space and throwing off proper flow. This makes unloading more difficult and can put extra strain on mechanical parts like gates and conveyors. Regular cleaning helps maintain flow and prevents early wear on moving parts.

You can explore more about silo cleaning services that address these issues and improve system performance.

Skipping Routine Inspections

Inspections are often delayed or skipped entirely during busy seasons. However, small cracks or weakened welds can grow quickly under the pressure of repeated loading. It’s important to schedule visual checks of the silo body, discharge gates, cone sections, and support structures. Catching small issues early can save thousands in repair or replacement costs.

Motion Engineering offers silo inspection services that help identify structural concerns before they lead to costly failures.

Ignoring Temperature-Related Damage

Silos are exposed to both high heat and cold weather throughout the year. Temperature changes cause metal to expand and contract, which can lead to fatigue in the structure over time. Without proper insulation or seal checks, this damage may go unnoticed until failure occurs. Routine evaluations during seasonal shifts are key to extending equipment life.

Not Replacing Worn Components

Waiting too long to replace worn or outdated parts is a mistake that can lead to unplanned shutdowns. Discharge valves, sensor systems, and gate actuators should all be inspected regularly and replaced before they fail. Motion Engineering supplies high-quality asphalt plant parts that support silo performance and help minimize disruptions.

Using the Wrong Repair Materials

Quick fixes with the wrong materials can cause more harm than good. Silos are exposed to harsh conditions that require high-performance materials. Using parts that aren’t rated for industrial use can weaken the structure, reduce efficiency, and create safety concerns. It’s best to work with a trusted partner who understands plant requirements and recommends the right solution.

Why Proper Silo Maintenance Matters

When silo maintenance is handled correctly, plants run smoother, components last longer, and unexpected shutdowns become less common. Maintenance involves a mix of regular cleaning, inspections, wear protection, and part replacements. It’s not just about fixing what breaks. It’s about extending the life of your equipment and keeping your operation consistent from season to season.

Motion Engineering helps with every part of the process. From full silo system support to liner replacements that protect against abrasion and corrosion, we provide the services and components needed to keep your silo working the way it should. Our team works with asphalt plants across the region to reduce downtime, prevent emergency repairs, and make long-term operations more cost-effective.

Stay Ahead with Silo Maintenance Support

Avoiding common silo maintenance mistakes doesn’t just save money. It protects your plant’s long-term performance and safety. Motion Engineering offers expert insight and a full selection of replacement parts to help you maintain equipment with confidence.

Contact Motion Engineering to schedule a service or inspection and keep your silo system running strong.