Advanced Burner Controls for Reliable Asphalt Production

The Webster ACS-100 Asphalt Control System is a fully integrated solution designed to provide precise and reliable control over burner performance in asphalt manufacturing applications. Whether your plant operates on oil, natural gas, or a combination of fuels, the ACS-100 delivers consistent material or stack temperature control, ensuring optimal combustion, increased efficiency, and improved safety throughout the process.

Ideal for use with the Webster Twister Asphalt Burner and compatible with other burner systems, the ACS-100 helps maintain burner flame supervision and temperature regulation through a single-point control system. Its flexible design and advanced safety features make it a smart addition to both new and existing asphalt plants.

Accurate Temperature Control and Flame Safety

The ACS-100 asphalt control system continuously monitors process temperatures and burner limit circuitry to maintain safe, efficient combustion. In automatic mode, the controller modulates the firing rate based on the difference between the setpoint and the actual process temperature—delivering tight control for material or stack temperature management. Operators can easily adjust burner settings for manual control to accommodate specific production needs.

A built-in flame safeguard ensures burner supervision, while a user-friendly keyboard display—mounted on the exterior of the control panel—allows quick access to burner data and reset functions without opening the enclosure.

System Features and Benefits

Integrated Control and Monitoring

  • Complete asphalt control system for oil, natural gas, or dual-fuel applications
  • Monitors and controls the burner firing rate and safety limits
  • Built-in flame safeguard for reliable burner supervision
  • Display and reset access without opening the enclosure

Flexible Configuration Options

  • Available as a stand-alone NEMA 4 control panel, tabletop unit, or drop-in for existing burner control systems
  • Compatible with a wide range of burner configurations, including the Webster Twister Burner
  • Manual or automatic firing rate control

Precision Temperature Management

  • Independent material and stack temperature controllers
  • Differential-based firing modulation for energy-efficient operation
  • Annunciated alerts for high material and high stack temperature conditions
  • Optional Modbus RTU communications for system integration

Built for Demanding Asphalt Applications

The ACS-100 is built to meet the demands of today’s asphalt production environments, offering flexibility in installation and ease of use. Operators benefit from improved system insight, enhanced safety features, and the ability to maintain temperature targets without excessive fuel use or equipment wear.
Its adaptability makes it a perfect upgrade for plants looking to modernize their burner controls or integrate with high-performance burner systems like the Webster Twister.

Improve Efficiency and Control with Asphalt Control Systems

Asphalt plants require dependable and responsive control systems to maintain efficiency and product quality. The Webster ACS-100 Asphalt Control System offers a proven solution that simplifies operation, enhances safety, and delivers consistent burner performance in both new builds and retrofit applications.

Contact Motion Engineering today to learn how the ACS-100 can improve your asphalt burner control and production performance.